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Maintenance Technician

Maintenance Technician
$1,695.00 (USD)

DETAILS

OUTLINE

  1. Workholding
    1. Intro to Workholding 104
    2. Supporting and Locating Principles 106
    3. Locating Devices 107
    4. Clamping Basics 108
    5. Chucks, Collets, and Vises 110
    6. Fixture Body Construction 200
    7. Fixture Design Basics 210
    8. Drill Bushing Selection 230
  2. Math
    1. Math Fundamentals 101
    2. Math: Fractions and Decimals 111
    3. Units of Measurement 112
    4. Basics of Tolerance 121
    5. Blueprint Reading 131
    6. Geometry: Lines and Angles 151
    7. Geometry: Triangles 161
    8. Geometry: Circles and Polygons 171
    9. Trigonometry: The Pythagorean Theorem 201
    10. Trigonometry: Sine, Cosine, Tangent 211
    11. Statistics 231
  3. Inspection
    1. Math Fundamentals 101
    2. Math: Fractions and Decimals 111
    3. Units of Measurement 112
    4. Basics of Tolerance 121
    5. Blueprint Reading 131
    6. Geometry: Lines and Angles 151
    7. Geometry: Triangles 161
    8. Geometry: Circles and Polygons 171
    9. Trigonometry: The Pythagorean Theorem 201
    10. Trigonometry: Sine, Cosine, Tangent 211
    11. Statistics 231
  4. Machining
    1. Cutting Processes 111
    2. Safety for Metal Cutting 101
    3. Overview of Machine Tools 121
    4. Basic Cutting Theory 201
    5. Band Saw Operation 211
    6. Basics of the CNC Lathe 211
    7. Basics of the CNC Mill 212
    8. Introduction to Metal Cutting Fluids 221
    9. Metal Cutting Fluid Safety 231
    10. Toolholders for Turning 260
    11. Speed and Feed for the Lathe 301
    12. Speed and Feed for the Mill 311
    13. Cutting Tool Materials 321
    14. Carbide Grade Selection 331
    15. ANSI Insert Selection 341
    16. Lathe Tool Geometry 351
    17. Mill Tool Geometry 361
    18. Drill Tool Geometry 371
    19. Optimizing Tool Life and Process 381
    20. Impact of Workpiece Materials 391
    21. Manual Mill Basics 201
    22. Engine Lathe Basics 211
    23. Manual Mill Setup 221
    24. Overview of Engine Lathe Setup 205
    25. Benchwork and Layout Operations 241
    26. Manual Mill Operation 251
    27. Engine Lathe Operation 225
    28. Holemaking on the Manual Mill 271
    29. Threading on the Engine Lathe 235
    30. Taper Turning on the Engine Lathe 240
  5. Safety
    1. Intro to OSHA 101
    2. Personal Protective Equipment 111
    3. Noise Reduction and Hearing Conservation 121
    4. Respiratory Safety 131
    5. Lockout/Tagout Procedures 141
    6. SDS and Hazard Communication 151
    7. Bloodborne Pathogens 161
    8. Walking and Working Surfaces 171
    9. Fire Safety and Prevention 181
    10. Flammable/Combustible Liquids 191
    11. Ergonomics 102
    12. Hand and Power Tool Safety 201
    13. Safety for Lifting Devices 211
    14. Powered Industrial Truck Safety 221
    15. Confined Spaces 231
    16. Environmental Safety Hazards 241
    17. Machine Guarding 140
  6. Quality and Manufacturing Management
    1. Lean Manufacturing Overview 101
    2. Essentials of Leadership 110
    3. Essentials of Communication 120
    4. ISO 9001: 2015 Review 122
    5. Continuous Process Improvement: Managing Flow 124
    6. Manufacturing Process Applications: Part I 124
    7. Continuous Process Improvement: Identifying and Eliminating Waste 125
    8. Manufacturing Process Applications: Part II 125
    9. Managing Performance: Best Practices 130
    10. Approaches to Maintenance 131
    11. Managing Performance: Corrective Actions 135
    12. Total Productive Maintenance 141
    13. Conflict Resolution Principles 150
    14. 5S Overview 151
    15. Conflict Resolution for Different Groups 155
    16. Team Leadership 160
    17. Intro to Six Sigma 171
    18. Quality and Customer Service 175
    19. Manufacturing Management 180
    20. Troubleshooting 181
    21. Personal Effectiveness 190
    22. Conducting Kaizen Events 191
    23. Managing the Diverse Workplace 210
    24. SPC Overview 211
    25. Harassment and Discrimination 215
    26. TS 16949:2009 Overview 221
    27. Interpreting Blueprints 230
    28. Performance Management and the Law 230
    29. Metrics for Lean 231
    30. Process Flow Charting 241
    31. Strategies for Setup Reduction 251
    32. Management Tools: Problem Solving 270
    33. Six Sigma Goals and Tools 310
  7. Grinding
    1. Grinding Processes 201
    2. Grinding Safety 211
    3. Basic Grinding Theory 221
    4. Basics of the Surface Grinder 231
    5. Basics of the Cylindrical Grinder 232
    6. Basics of the Centerless Grinder 233
    7. Setup for the Surface Grinder 241
    8. Setup for the Cylindrical Grinder 242
    9. Setup for the Centerless Grinder 243
    10. Surface Grinder Operation 251
    11. Cylindrical Grinder Operation 252
    12. Centerless Grinder Operation 253
    13. Introduction to Grinding Fluids 261
    14. Grinding Variables 301
    15. Grinding Nonferrous Metals 321
    16. Grinding Wheel Materials 331
    17. Grinding Wheel Geometry 361
    18. Dressing and Truing 341
    19. Grinding Wheel Selection 351
  8. Electrical Systems and Motor Controls
    1. Electrical Units 101
    2. Safety for Electrical Work 111
    3. Introduction to Circuits 201
    4. Relays, Contactors, and Motor Starters 201
    5. Introduction to Magnetism 211
    6. DC Circuit Components 221
    7. Distribution Systems 221
    8. NEC Overview 231
    9. AC Fundamentals 241
    10. Electrical Instruments 251
    11. Electrical Print Reading 261
    12. DC Power Sources 271
    13. AC Power Sources 281
    14. Conductor Selection 291
    15. Series Circuit Calculations 301
    16. Introduction to Electric Motors 301
    17. Parallel Circuit Calculations 311
    18. Symbols and Diagrams for Motors 311
    19. Logic and Line Diagrams 312
    20. Battery Selection 321
    21. Limit Switches and Proximity Sensors 360
  9. PLCs and Automation
    1. Robot Troubleshooting 160
    2. Robot Maintenance 170
    3. Basics of Siemens PLCs 200
    4. Intro to PLCs 200
    5. Siemens PLC Hardware 210
    6. Hardware for PLCs 210
    7. Robot Installations 230
    8. Siemens PLC Inputs and Outputs 240
    9. PLC Inputs and Outputs 240
    10. Siemens Human Machine Interfaces 250
    11. Siemens SIMATIC Modular PLCs 260
    12. Hand-Held Programmers of PLCs 280
    13. Overview of PLC Registers 305
    14. Siemens SIMATIC S7-1200 PLCs 340
    15. Siemens SIMATIC S7-1500 PLCs 350
    16. Siemens Safety Integrated for Factory Automation 360
  10. Mechanical Systems
    1. Introduction to Mechanical Systems 101
    2. Safety for Mechanical Work 111
    3. Forces of Machines 121
    4. Power Transmission Components 120
    5. Lubricant Fundamentals 130
    6. Mechanical Power Variables 200
    7. Bearing Applications 221
    8. Spring Applications 231
    9. Belt Drive Applications 241
    10. Gear Geometry 240
    11. Gear Applications 251
    12. Clutch and Brake Applications 250
  11. Fluid Systems
    1. Intro to Fluid Systems 100
    2. The Forces of Fluid Power 201
    3. Safety for Hydraulics and Pneumatics 211
    4. Introduction to Hydraulic Components 221
    5. Introduction to Pneumatic Components 231
    6. Introduction to Fluid Conductors 241
    7. Fittings for Fluid Systems 251
    8. Preventative Maintenance for Fluid Systems 261
    9. Hydraulic Power Variables 200
    10. Hydraulic Power Sources 302
    11. Pneumatic Power Variables 311
    12. Pneumatic Power Sources 312
    13. Fluid System Print Reading 220
    14. Actuator Applications 240
    15. Basic Hydraulic Circuit Design 310
    16. Basic Pneumatic Circuit Design 315
    17. Hydraulic Fluid Selection 320
    18. Contamination and Filter Selection 330
    19. Hydraulic Principles and System Design 340
  12. Rigging
    1. Intro to Machine Rigging 110
    2. Rigging Equipment 120
    3. Lifting and Moving Equipment 130
    4. Rigging Inspection and Safety 210
    5. Rigging Mechanics 220
  13. Welding
    1. Welding Safety Essentials 101
    2. PPE for Welding 111
    3. Welding Fumes and Gases Safety 121
    4. Electrical Safety for Welding 131
    5. Introduction to Welding 141
    6. Introduction to Welding Processes 151
    7. Math Fundamentals for Welding 161
    8. Geometry Fundamentals for Welding 171
    9. Material Tests for Welding 201
    10. Welding Ferrous Metals 211
    11. Welding Nonferrous Metals 212
    12. Overview of Weld Types 221
    13. Overview of Weld Defects 222
    14. Welding Symbols and Codes 231
    15. Electrical Power for Arc Welding 241
    16. Introduction to SMAW 252
    17. Introduction to GMAW 251
    18. Introduction to FCAW 261
    19. Introduction to GTAW 262
    20. Fabrication Process 232
    21. Overview of Soldering 271
    22. Thermal Cutting Overview 281
    23. Plasma Cutting 283
    24. Oxyfuel Cutting Applications 282
    25. Introduction to Automation 291
    26. SMAW Applications 311
    27. GMAW Applications 301
    28. Advanced GMAW Applications 302
    29. FCAW Applications 321
    30. GTAW Applications 331
  14. XFasteners
    1. Intro to Fastener Threads 110
    2. Overview of Threaded Fasteners 117
    3. Tools for Threaded Fasteners 120
    4. Overview of Non-Threaded Fasteners 125
    5. Intro to Fastener Ergonomics 130
    6. Properties for Fasteners 200
    7. Understanding Torque 210
    8. Threaded Fastener Selection 215

REQUIREMENTS

PREREQUISITES

INSTRUCTOR

FAQS

Alliance Career Centre

500 Glamorgan Street
Alliance, OH 44601 US
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