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Ashtabula County Technical and Career Center
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Maintenance Technician

Maintenance Technician
$1,695.00 (USD)

DETAILS

OUTLINE

I. Workholding
A. Intro to Workholding
B. Supporting and Locating Principles
C. Locating Devices
D. Clamping Basics
E. Chucks, Collets, and Vises
F. Fixture Body Construction
G. Fixture Design Basics
H. Drill Bushing Selection
II. Math
A. Math Fundamentals
B. Math: Fractions and Decimals
C. Units of Measurement
D. Basics of Tolerance
E. Blueprint Reading
F. Geometry: Lines and Angles
G. Geometry: Triangles
H. Geometry: Circles and Polygons
I. Trigonometry: The Pythagorean Theorem
J. Trigonometry: Sine, Cosine, Tangent
K. Statistics 231
III. Inspection
A. Basic Measurement
B. Calibration Fundamentals
C. Hole Standards and Inspection
D. Thread Standards and Inspection
E. Surface Texture and Inspection
F. Hardness Testing
G. Introduction to GD&T
H. Major Rules of GD&T
I. Inspecting a Prismatic Part
J. Inspecting a Cylindrical Part
K. Advanced Hole Inspection
L. Inspecting with Optical Comparators
M. Inspecting with CMMs
N. Calibration and Documentation
O. In-Line Inspection Applications
IV. Machining
A. Cutting Processes
B. Safety for Metal Cutting
C. Overview of Machine Tools
D. Basic Cutting Theory
E. Band Saw Operation
F. Basics of the CNC Lathe
G. Basics of the CNC Mill
H. Introduction to Metal Cutting Fluids
I. Metal Cutting Fluid Safety
J. Toolholders for Turning
K. Speed and Feed for the Lathe
L. Speed and Feed for the Mill
M. Cutting Tool Materials
N. Carbide Grade Selection
O. ANSI Insert Selection
P. Lathe Tool Geometry
Q. Mill Tool Geometry
R. Drill Tool Geometry
S. Optimizing Tool Life and Process
T. Impact of Workpiece Materials
U. Manual Mill Basics
V. Engine Lathe Basics
W. Manual Mill Setup
X. Overview of Engine Lathe Setup
Y. Benchwork and Layout Operations
Z. Manual Mill Operation
AA. Engine Lathe Operation
BB. Holemaking on the Manual Mill
CC. Threading on the Engine Lathe
DD. Taper Turning on the Engine Lathe
V. Safety
A. Intro to OSHA
B. Personal Protective Equipment
C. Noise Reduction and Hearing Conservation
D. Respiratory Safety
E. Lockout/Tagout Procedures
F. SDS and Hazard Communication
G. Bloodborne Pathogens
H. Walking and Working Surfaces
I. Fire Safety and Prevention
J. Flammable/Combustible Liquids
K. Ergonomics
L. Hand and Power Tool Safety
M. Safety for Lifting Devices
N. Powered Industrial Truck Safety
O. Confined Spaces
P. Environmental Safety Hazards
Q. Machine Guarding
VI. Quality and Manufacturing Management
A. Lean Manufacturing Overview
B. Essentials of Leadership
C. Essentials of Communication
D. ISO 9001: 2015 Review
E. Continuous Process Improvement: Managing Flow
F. Manufacturing Process Applications: Part I
G. Continuous Process Improvement: Identifying and Eliminating Waste
H. Manufacturing Process Applications: Part II
I. Managing Performance: Best Practices
J. Approaches to Maintenance
K. Managing Performance: Corrective Actions
L. Total Productive Maintenance
M. Conflict Resolution Principles
N. 5S Overview
O. Conflict Resolution for Different Groups
P. Team Leadership
Q. Intro to Six Sigma
R. Quality and Customer Service
S. Manufacturing Management
T. Troubleshooting
U. Personal Effectiveness
V. Conducting Kaizen Events
W. Managing the Diverse Workplace
X. SPC Overview
Y. Harassment and Discrimination
Z. TS 16949:2009 Overview
AA. Interpreting Blueprints
BB. Performance Management and the Law
CC. Metrics for Lean
DD. Process Flow Charting
EE. Strategies for Setup Reduction
FF. Management Tools: Problem Solving
GG. Six Sigma Goals and Tools
VII. Grinding
A. Grinding Processes
B. Grinding Safety
C. Basic Grinding Theory
D. Basics of the Surface Grinder
E. Basics of the Cylindrical Grinder
F. Basics of the Centerless Grinder
G. Setup for the Surface Grinder
H. Setup for the Cylindrical Grinder
I. Setup for the Centerless Grinder
J. Surface Grinder Operation
K. Cylindrical Grinder Operation
L. Centerless Grinder Operation
M. Introduction to Grinding Fluids
N. Grinding Variables
O. Grinding Nonferrous Metals
P. Grinding Wheel Materials
Q. Grinding Wheel Geometry
R. Dressing and Truing
S. Grinding Wheel Selection
VIII. Electrical Systems and Motor Controls
A. Electrical Units
B. Safety for Electrical Work
C. Introduction to Circuits
D. Relays, Contactors, and Motor Starters
E. Introduction to Magnetism
F. DC Circuit Components
G. Distribution Systems
H. NEC Overview
I. AC Fundamentals
J. Electrical Instruments
K. Electrical Print Reading
L. DC Power Sources
M. AC Power Sources
N. Conductor Selection
O. Series Circuit Calculations
P. Introduction to Electric Motors
Q. Parallel Circuit Calculations
R. Symbols and Diagrams for Motors
S. Logic and Line Diagrams
T. Battery Selection
U. Limit Switches and Proximity Sensors
IX. PLCs and Automation
A. Robot Troubleshooting
B. Robot Maintenance
C. Basics of Siemens PLCs
D. Intro to PLCs
E. Siemens PLC Hardware
F. Hardware for PLCs
G. Robot Installations
H. Siemens PLC Inputs and Outputs
I. PLC Inputs and Outputs
J. Siemens Human Machine Interfaces
K. Siemens SIMATIC Modular PLCs
L. Hand-Held Programmers of PLCs
M. Overview of PLC Registers
N. Siemens SIMATIC S7-1200 PLCs
O. Siemens SIMATIC S7-1500 PLCs
P. Siemens Safety Integrated for Factory Automation
X. Mechanical Systems
A. Introduction to Mechanical Systems
B. Safety for Mechanical Work
C. Forces of Machines
D. Power Transmission Components
E. Lubricant Fundamentals
F. Mechanical Power Variables
G. Bearing Applications
H. Spring Applications
I. Belt Drive Applications
J. Gear Geometry
K. Gear Applications
L. Clutch and Brake Applications
XI. Fluid Systems
A. Intro to Fluid Systems
B. The Forces of Fluid Power
C. Safety for Hydraulics and Pneumatics
D. Introduction to Hydraulic Components
E. Introduction to Pneumatic Components
F. Introduction to Fluid Conductors
G. Fittings for Fluid Systems
H. Preventative Maintenance for Fluid Systems
I. Hydraulic Power Variables
J. Hydraulic Power Sources
K. Pneumatic Power Variables
L. Pneumatic Power Sources
M. Fluid System Print Reading
N. Actuator Applications
O. Basic Hydraulic Circuit Design
P. Basic Pneumatic Circuit Design
Q. Hydraulic Fluid Selection
R. Contamination and Filter Selection
S. Hydraulic Principles and System Design
XI. Rigging
A. Intro to Machine Rigging
B. Rigging Equipment
C. Lifting and Moving Equipment
D. Rigging Inspection and Safety
E. Rigging Mechanics
XII. Welding
A. Welding Safety Essentials
B. PPE for Welding
C. Welding Fumes and Gases Safety
D. Electrical Safety for Welding
E. Introduction to Welding
F. Introduction to Welding Processes
G. Math Fundamentals for Welding
H. Geometry Fundamentals for Welding
I. Material Tests for Welding
J. Welding Ferrous Metals
K. Welding Nonferrous Metals
L. Overview of Weld Types
M. Overview of Weld Defects
N. Welding Symbols and Codes
O. Electrical Power for Arc Welding
P. Introduction to SMAW
Q. Introduction to GMAW
R. Introduction to FCAW
S. Introduction to GTAW
T. Fabrication Process
U. Overview of Soldering
V. Thermal Cutting Overview
W. Plasma Cutting
X. Oxyfuel Cutting Applications
Y. Introduction to Automation
Z. SMAW Applications
AA. GMAW Applications
BB. Advanced GMAW Applications
CC. FCAW Applications
DD. GTAW Applications
XII. Fasteners
A. Intro to Fastener Threads
B. Overview of Threaded Fasteners
C. Tools for Threaded Fasteners
D. Overview of Non-Threaded Fasteners
E. Intro to Fastener Ergonomics
F. Properties for Fasteners
G. Understanding Torque
H. Threaded Fastener Selection

REQUIREMENTS

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Ashtabula County Technical and Career Center

1565 State Route 167
Jefferson, OH 44047 US
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