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Maintenance Technician

Maintenance Technician
$1,695.00 (USD)

OVERVIEW

OBJECTIVE

DETAILS

OUTLINE

I.             Workholding

                A.            Intro to Workholding

                B.            Supporting and Locating Principle

                C.            Locating Devices

                D.            Clamping Basics

                E.            Chucks, Collets, and Vises

                F.            Fixture Body Construction

                G.           Fixture Design Basics

                H.            Drill Bushing Selection

II.            Applied Mathematics

                A.            Math Fundamental

                B.            Math: Fractions and Decimals

                C.            Units of Measurement

                D.            Basics of Tolerance

                E.            Blueprint Reading

                F.            Interpreting Blueprints

                G.           Geometry: Lines and Angles

                H.            Geometry: Triangles

                I.             Geometry: Circles and Polygons

                J.             Trigonometry: The Pythagorean Theorem

                K.            Trigonometry: Sine, Cosine, Tangent

                L.             Statistics

III.           Inspection

                A.            Basic Measurement

                B.            Calibration Fundamentals

                C.            Hole Standards and Inspection

                D.            Thread Standards and Inspection

                E.            Surface Texture and Inspection

                F.            Introduction to GD&T

                G.           Major Rules of GD&T

                H.            Inspecting a Prismatic Part

                I.             Inspecting a Cylindrical Part

                J.             Advanced Hole Inspection

                K.            Inspecting with Optical Comparators

                L.             Inspecting with CMM

                M.          Calibration and Documentation

                N.           In-Line Inspection Applications

IV.          Safety

                A.            Intro to OSHA

                B.            Personal Protective Equipment

                C.            Noise Reduction and Hearing Conservation

                D.            Respiratory Safety

                E.            Lockout/Tagout Procedures

                F.            SDS and Hazard Communication

                G.           Bloodborne Pathogens

                H.            Walking and Working Surfaces

                I.             Fire Safety and Prevention

                J.             Flammable/Combustible Liquids

                K.            Ergonomics

                L.             Hand and Power Tool Safety

                M.          Safety for Lifting Devices

                N.           Powered Industrial Truck Safety

                O.           Confined Spaces

                P.            Environmental Safety Hazards

                Q.           Machine Guarding

V.            Materials

                A.            Hardness Testing

VI.          Quality/Lean

                A.            Lean Manufacturing Overview

                B.            ISO 9001: 2015 Review

                C.            Approaches to Maintenance

                D.            Total Productive Maintenance

                E.            5S Overview

                F.            Intro to Six Sigma

                G.           Troubleshooting

                H.            Conducting Kaizen Events

                I.             SPC Overview

                J.             TS 16949:2009 Overview

                K.            Metrics for Lean

                L.             Process Flow Charting

                M.          Strategies for Setup Reduction

                N.           Six Sigma Goals and Tools

                O.           Continuous Process Improvement: Managing Flow

                P.            Continuous Process Improvement: Identifying and Eliminating Waste

                Q.           Management Tools: Problem Solving

                R.            Manufacturing Process Applications: Part I

                S.            Manufacturing Process Applications: Part II

                T.            Quality and Customer Service

VII.         Metal Cutting

                A.            Safety for Metal Cutting

                B.            Cutting Processes

                C.            Overview of Machine Tools

                D.            Basic Cutting Theory

                E.            Band Saw Operation

                F.            Introduction to Metal Cutting Fluids

                G.           Metal Cutting Fluid Safety

                H.            Toolholders for Turning

                I.             Speed and Feed for the Lathe

                J.             Speed and Feed for the Mill

                K.            Cutting Tool Materials

                L.             Carbide Grade Selection

                M.          ANSI Insert Selection

                N.           Lathe Tool Geometry

                O.           Mill Tool Geometry

                P.            Drill Tool Geometry

                Q.           Optimizing Tool Life and Process

                R.            Impact of Workpiece Materials

VIII.        Manual Machining

                A.            Manual Mill Basics

                B.            Engine Lathe Basics

                C.            Manual Mill Setup

                D.            Overview of Engine Lathe Setup

                E.            Benchwork and Layout Operations

                F.            Manual Mill Operation

                G.           Engine Lathe Operation

                H.            Threading on the Engine Lathe

                I.             Taper Turning on the Engine Lathe

                J.             Holemaking on the Manual Mill

IX.           Hydraulics & Pneumatics

                A.            The Forces of Fluid Power

                B.            Safety for Hydraulics and Pneumatics

                C.            Introduction to Hydraulic Components

                D.            Introduction to Pneumatic Components

                E.            Hydraulic Control Valves

                F.            Introduction to Fluid Conductors

                G.           Fittings for Fluid Systems

                H.            Hydraulic Power Sources

                I.             Pneumatic Power Variables

                J.             Pneumatic Power Sources

                K.            Introduction to Fluid Systems

                L.             Preventive Maintenance for Fluid Systems

                M.          Hydraulic Power Variables

                N.           Fluid System Print Reading

                O.           Pneumatic Control Valves

                P.            Actuator Applications

                Q.           Basic Hydraulic Circuit Design

                R.            Basic Pneumatic Circuit Design

                S.            Hydraulic Fluid Selection

                T.            Contamination and Filter Selection

                U.           Hydraulic Principles and System Design

X.            CNC

                A.            Basics of the CNC Lathe

                B.            Basics of the CNC Mill

XI.           Grinding

                A.            Grinding Processes

                B.            Grinding Safety

                C.            Basic Grinding Theory

                D.            Basics of the Surface Grinder

                E.            Basics of the Cylindrical Grinder

                F.            Basics of the Centerless Grinder

                G.           Setup for the Surface Grinder

                H.            Setup for the Cylindrical Grinder

                I.             Setup for the Centerless Grinder

                J.             Surface Grinder Operation

                K.            Cylindrical Grinder Operation

                L.             Centerless Grinder Operation

                M.          Introduction to Grinding Fluids

                N.           Grinding Variables

                O.           Grinding Nonferrous Metals

                P.            Grinding Wheel Materials

                Q.           Grinding Wheel Geometry

                R.            Dressing and Truing

                S.            Grinding Wheel Selection

XII.         Electrical Systems

                A.            Electrical Units

                B.            Safety for Electrical Work

                C.            Introduction to Circuits

                D.            Introduction to Magnetism

                E.            DC Circuit Components

                F.            NEC Overview

                G.           AC Fundamentals

                H.            Electrical Instruments

                I.             Electrical Print Reading

                J.             DC Power Sources

                K.            AC Power Sources

                L.             Conductor Selection

                M.          Series Circuit Calculations

                N.           Parallel Circuit Calculations

                O.           Battery Selection 321

XIII.        PLCs

                A.            Basics of Siemens PLCs

                B.            Siemens PLC Hardware

                C.            Siemens PLC Inputs and Outputs

                D.            Siemens Human Machine Interfaces

                E.            Siemens SIMATIC Modular PLCs

                F.            Siemens SIMATIC S7-1200 PLCs

                G.           Siemens SIMATIC S7-1500 PLCs

                H.            Siemens Safety Integrated for Factory Automation

                I.             Intro to PLCs

                J.             Hardware for PLCs

                K.            PLC Inputs and Outputs

                L.             Hand-Held Programmers of PLCs

                M.          Overview of PLC Registers

XIV.        Mechanical Systems

                A.            Introduction to Mechanical Systems

                B.            Safety for Mechanical Work

                C.            Forces of Machines

                D.            Bearing Applications

                E.            Belt Drive Applications

                F.            Gear Applications

                G.           Power Transmission Components

                H.            Lubricant Fundamentals

                I.             Mechanical Power Variables

                J.             Spring Applications

                K.            Gear Geometry

                L.             Clutch and Brake Applications

XV.         Robotics

                A.            Robot Troubleshooting

                B.            Robot Maintenance

                C.            Robot Installations

XVI.        Rigging

                A.            Introduction to Machine Rigging

                B.            Rigging Equipment

                C.            Lifting and Moving Equipment

                D.            Rigging Inspection and Safety

                E.            Rigging Mechanics

XVII.      Welding

                A.            Welding Safety Essentials

                B.            PPE for Welding

                C.            Welding Fumes and Gases Safety

                D.            Electrical Safety for Welding

                E.            Introduction to Welding

                F.            Introduction to Welding Processes

                G.           Math Fundamentals for Welding

                H.            Geometry Fundamentals for Welding

                I.             Material Tests for Welding

                J.             Welding Ferrous Metals

                K.            Welding Nonferrous Metals

                L.             Overview of Weld Types

                M.          Overview of Weld Defects

                N.           Welding Symbols and Codes

                O.           Electrical Power for Arc Welding

                P.            Introduction to SMAW

                Q.           Introduction to GMAW

                R.            Introduction to FCAW

                S.            Introduction to GTAW

                T.            Fabrication Process

                U.           Overview of Soldering

                V.            Thermal Cutting Overview

                W.          Plasma Cutting

                X.            Oxyfuel Cutting Applications

                Y.            Introduction to Automation

                Z.            SMAW Applications

                AA.         GMAW Applications

                BB.         Advanced GMAW Applications

                CC.         FCAW Applications

                DD.         GTAW Applications

XVIII.     Fasteners

                A.            Intro to Fastener Threads

                B.            Overview of Threaded Fasteners

                C.            Tools for Threaded Fasteners

                D.            Overview of Non-Threaded Fasteners

                E.            Intro to Fastener Ergonomics

                F.            Properties for Fasteners

                G.           Understanding Torque

                H.            Threaded Fastener Selection

XIX.        Motor Controls

                A.            Relays, Contactors, and Motor Starters

                B.            Introduction to Electric Motors

                C.            Symbols and Diagrams for Motors

                D.            Logic and Line Diagrams

                E.            Distribution Systems

                F.            Limit Switches and Proximity Sensors

XX.         Leadership

                A.            Essentials of Leadership

                B.            Essentials of Communication

                C.            Managing Performance: Best Practices

                D.            Managing Performance: Corrective Actions

                E.            Conflict Resolution Principles

                F.            Conflict Resolution for Different Groups

                G.           Team Leadership

                H.            Managing the Diverse Workplace

                I.             Harassment and Discrimination

                J.             Performance Management and the Law

                K.            Manufacturing Management

                L.             Personal Effectiveness

REQUIREMENTS

PREREQUISITES

INSTRUCTOR

FAQS

Boise State University
The Center for Professional Development
220 E Parkcenter Blvd
Boise, ID 83706 US
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