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Manual Machinist

Manual Machinist
$1,695.00 (USD)

DETAILS

OUTLINE

I. Workholding

A. Intro to Workholding

B. Supporting and Locating Principles

C. Locating Devices

D. Clamping Basics

E. Chucks, Collets, and Vises

F. Fixture Body Construction

G. Fixture Design Basics

H. Drill Bushing Selection

II. Math

A. Math Fundamentals

B. Math: Fractions and Decimals

C. Units of Measurement

D. Basics of Tolerance

E. Blueprint Reading

F. Algebra Fundamentals

G. Geometry: Lines and Angles

H. Geometry: Triangles

I. Geometry: Circles and Polygons

J. Trigonometry: The Pythagorean Theorem

K. Trigonometry: Sine, Cosine, Tangent

L. Trigonometry: Sine Bar Applications

M. Statistics

III. Inspection

A. Basic Measurement

B. Calibration Fundamentals

C. Hole Standards and Inspection

D. Thread Standards and Inspection

E. Surface Texture and Inspection

F. Material Tests for Welding

G. Introduction to GD&T

H. Major Rules of GD&T

I. Inspecting a Prismatic Part

J. Inspecting a Cylindrical Part

K. Advanced Hole Inspection

L. Inspecting with Optical Comparators

M. Inspecting with CMMs

N. Calibration and Documentation

IV. Metal Cutting

A. Cutting Processes

B. Safety for Metal Cutting

C. Overview of Machine Tools

D. Basic Cutting Theory

E. Band Saw Operation

F. Introduction to Metal Cutting Fluids

G. Metal Cutting Fluid Safety

H. Toolholders for Turning

I. Speed and Feed for the Lathe

J. High-Speed Machining

K. Speed and Feed for the Mill

L. Hard Turning

M. Cutting Tool Materials

N. Machining Titanium Alloys

O. Carbide Grade Selection

P. ANSI Insert Selection

Q. Lathe Tool Geometry

R. Mill Tool Geometry

S. Drill Tool Geometry

T. Optimizing Tool Life and Process

U. Impact of Workpiece Materials

V. Machining

A. Manual Mill Basics

B. Engine Lathe Basics

C. Manual Mill Setup

D. Overview of Engine Lathe Setup

E. Benchwork and Layout Operations

F. Manual Mill Operation

G. Engine Lathe Operation

H. Holemaking on the Manual Mill

I. Threading on the Engine Lathe

J. Taper Turning on the Engine Lathe

K. Introduction to CNC Machines

L. Basics of the CNC Lathe

M. Basics of the CNC Mill

N. Coordinates for the CNC Lathe

O. Coordinates for the CNC Mill

P. Basics of G Code Programming

Q. Introduction to CAD and CAM for Machining

R. Control Panel Functions for the CNC Lathe

S. Control Panel Functions for the CNC Mill

T. Offsets on the CNC Lathe

U. Offsets on the CNC Mill

V. Creating a CNC Turning Program

W. Creating a CNC Milling Program

X. Turning Calculations

Y. Calculations for Programming the Mill

Z. Canned Cycles for the Lathe

AA. Canned Cycles for the Mill

BB. Haas Mill: Control Panel Overview*

CC. Haas Lathe: Control Panel Overview*

DD. Haas Mill: Entering Offsets*

EE. Haas Lathe: Entering Offsets*

FF. Haas Mill: Locating Program Zero*

GG. Haas Lathe: Locating Program Zero*

HH. Haas Mill: Program Execution*

II. Haas Lathe: Program Execution*

JJ. Haas Mill: Program Storage*

KK. Haas Lathe: Program Storage*

LL. Haas Mill: First Part Runs*

MM. Haas Lathe: First Part Runs*

NN. Fanuc Mill: Control Panel Overview*

OO. Fanuc Lathe: Control Panel Overview*

PP. Fanuc Mill: Entering Offsets*

QQ. Fanuc Lathe: Entering Offsets*

RR. Fanuc Mill: Locating Program Zero*

SS. Fanuc Lathe: Locating Program Zero*

TT. Fanuc Mill: Program Execution*

UU. Fanuc Lathe: Program Execution*

VV. Fanuc Mill: Program Storage*

WW. Fanuc Lathe: Program Storage*

XX. Fanuc Mill: First Part Runs*

YY. Fanuc Lathe: First Part Runs*

ZZ. Mazak Mill: Control Panel Overview*

AAA. Mazak Lathe: Control Panel Overview*

BBB. Mazak Mill: Locating Program Zero*

CCC. Mazak Lathe: Locating Program Zero*

DDD. Mazak Mill: Entering Offsets*

EEE. Mazak Lathe: Entering Offsets*

FFF. Creating an EIA/ISO Program for the Mazak Mill*

GGG. Creating an EIA/ISO Program for the Mazak Lathe*

HHH. Creating a Mazatrol Program for the Mill*

III. Creating a Mazatrol Program for the Lathe*

JJJ. Mazak Mill: Program Execution*

KKK. Mazak Lathe: Program Execution*

LLL. Mazak Mill: Program Storage*

MMM. Mazak Lathe: Program Storage*

NNN. Mazak Mill: First Part Runs*

OOO. Mazak Lathe: First Part Runs*

VI. Safety

A. Intro to OSHA

B. Personal Protective Equipment

C. Safety for Electrical Work 111

D. Noise Reduction and Hearing Conservation

E. Respiratory Safety

F. Lockout/Tagout Procedures

G. SDS and Hazard Communication

H. Bloodborne Pathogens

I. Walking and Working Surfaces

J. Fire Safety and Prevention

K. Flammable/Combustible Liquids

L. Ergonomics

M. Hand and Power Tool Safety

N. Safety for Lifting Devices

O. Powered Industrial Truck Safety

P. Confined Spaces

Q. Environmental Safety Hazards

R. Machine Guarding

VII. Materials

A. Introduction to Physical Properties

B. Introduction to Mechanical Properties

C. Introduction to Metals

D. Classification of Steel

E. Essentials of Heat Treatment of Steel

F. Hardness Testing

G. Ferrous Metals

H. Nonferrous Metals

I. Exotic Alloys

VIII. Quality and Manufacturing Management

A. Lean Manufacturing Overview

B. Essentials of Leadership

C. Essentials of Communication

D. ISO 9001: 2015 Review

E. Continuous Process Improvement: Managing Flow

F. Continuous Process Improvement: Identifying and Eliminating Waste

G. Manufacturing Process Applications: Part II

H. Managing Performance: Best Practices

I. Approaches to Maintenance

J. Managing Performance: Corrective Actions

K. Basics of Manufacturing Costs

L. Total Productive Maintenance

M. Conflict Resolution Principles

N. 5S Overview

O. Conflict Resolution for Different Groups

P. Team Leadership

Q. Intro to Six Sigma

R. Troubleshooting

S. Personal Effectiveness

T. Managing the Diverse Workplace

U. SPC Overview

V. Harassment and Discrimination

W. Performance Management and the Law

X. Interpreting Blueprints

Y. Metrics for Lean

Z. Process Flow Charting

AA. Strategies for Setup Reduction

BB. Six Sigma Goals and Tools

IX. Grinding

A. Grinding Processes

B. Grinding Safety

C. Basic Grinding Theory

D. Basics of the Surface Grinder

E. Basics of the Cylindrical Grinder

F. Basics of the Centerless Grinder

G. Setup for the Surface Grinder

H. Setup for the Cylindrical Grinder

I. Setup for the Centerless Grinder

J. Surface Grinder Operation

K. Cylindrical Grinder Operation

L. Centerless Grinder Operation

M. Grinding Ferrous Metals

N. Grinding Nonferrous Metals

O. Grinding Wheel Materials

P. Grinding Wheel Geometry

Q. Dressing and Truing

X. Fasteners

A. Intro to Fastener Threads

B. Overview of Threaded Fasteners

C. Tools for Threaded Fasteners

D. Overview of Non-Threaded Fasteners

E. Intro to Fastener Ergonomics

F. Properties for Fasteners

G. Understanding Torque

H. Threaded Fastener Selection

* These sections are optional but we highly suggest you complete them.

REQUIREMENTS

PREREQUISITES

INSTRUCTOR

FAQS

Cape Girardeau Career & Technology Center
Adult Education
1080 South Silver Springs Rd.
Cape Girardeau, MO 63703 US
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