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Process Technician

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Process Technician

This online course provides an intensive overview of the skills needed to become a process technician. You will learn a wide variety of skills, including math, inspection, safety, machining, quality, electrical systems, automation, mechanical systems, motor controls, fluid systems, and joining.

$1,995.00 (USD)

ENROLL NOW phone Call Us: 855.520.6806

schedule
                                165 Course Hrs
                            

                                Code
                                    GES771
                            
calendar_today
                                12 Months
                            
grid_onOpen enrollment
speedSelf paced

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855.520.6806

Overview

Objective

What you will learn

Troubleshooting
Six Sigma, 5S, Lean, and TPM
Inspection Methods
PLC Communication and Programming
Electrical, Mechanical, and Fluid Systems
Robot Maintenance and Installation
Fabrication and Assembly Processes

How you will benefit

Prepare for a career as a process technician, manufacturing technician, process engineer, equipment engineer, or lab technician
Gain confidence in your ability to perform your job
Get the education you need in a self-paced, online format
Enrolled students are invited to attend our exclusive annual virtual National Apprenticeship Week events, featuring live webinars, workshops, and employer interactions

Outline

Math
1. Math Fundamentals 101
2. Math: Fractions and Decimals 111
3. Units of Measurement 112
4. Basics of Tolerance 121
5. Blueprint Reading 131
6. Algebra Fundamentals 141
7. Geometry: Lines and Angles 151
8. Geometry: Triangles 161
9. Geometry: Circles and Polygons 171
10. Trigonometry: The Pythagorean Theorem 201
11. Trigonometry: Sine, Cosine, Tangent 211
12. Trigonometry: Sine Bar Applications 221
13. Statistics 231
Inspection
1. Basic Measurement 101
2. Safety for Metal Cutting 101
3. Calibration Fundamentals 111
4. Hole Standards and Inspection 141
5. Thread Standards and Inspection 151
6. Surface Texture and Inspection 201
7. Introduction to GD&T 301
8. In-Line Inspection Applications 381
Safety
1. Intro to OSHA 101
2. Personal Protective Equipment 111
3. Noise Reduction and Hearing Conservation 121
4. Respiratory Safety 131
5. Lockout/Tagout Procedures 141
6. SDS and Hazard Communication 151
7. Bloodborne Pathogens 161
8. Walking and Working Surfaces 171
9. Fire Safety and Prevention 181
10. Flammable/Combustible Liquids 191
11. Ergonomics 102
12. Hand and Power Tool Safety 201
13. Safety for Lifting Devices 211
14. Powered Industrial Truck Safety 221
15. Confined Spaces 231
16. Metal Cutting Fluid Safety 231
17. Environmental Safety Hazards 241
18. Machine Guarding 140
Quality and Manufacturing Management
1. Lean Manufacturing Overview 101
2. Essentials of Leadership 110
3. Essentials of Communication 120
4. ISO 9001:2015 Review 122
5. Continuous Process Improvement: Managing Flow 124
6. Continuous Process Improvement: Identifying and Eliminating Waste 125
7. Managing Performance: Best Practices 130
8. Approaches to Maintenance 131
9. Managing Performance: Corrective Actions 135
10. Basics of Manufacturing Costs 140
11. Total Productive Maintenance 141
12. Conflict Resolution Principles 150
13. 5S Overview 151
14. Conflict Resolution for Different Groups 155
15. Team Leadership 160
16. Intro to Six Sigma 171
17. Troubleshooting 181
18. Personal Effectiveness 190
19. Managing the Diverse Workplace 210
20. SPC Overview 211
21. Harassment and Discrimination 215
22. TS 16949:2009 Overview 221
23. Interpreting Blueprints 230
24. Performance Management and the Law 230
25. Metrics for Lean 231
26. Process Flow Charting 241
27. Strategies for Setup Reduction 251
28. Six Sigma Goals and Tools 310
Electrical Systems and Motor Controls
1. Electrical Units 101
2. Safety for Electrical Work 111
3. Introduction to Circuits 201
4. Introduction to Magnetism 211
5. DC Circuit Components 221
6. NEC Overview 231
7. AC Fundamentals 241
8. AC Motor Applications 240
9. Robot Troubleshooting 160
10. Robot Maintenance 170
11. Relays, Contactors, and Motor Starters 201
12. Control Devices 211
13. Distribution Systems 221
14. Electrical Instruments 251
15. Electrical Print Reading 261
16. DC Power Sources 271
17. AC Power Sources 281
18. Conductor Selection 291
19. Series Circuit Calculations 301
20. Introduction to Electric Motors 301
21. Reversing Motor Circuits 310
22. Parallel Circuit Calculations 311
23. Symbols and Diagrams for Motors 311
24. Logic and Line Diagrams 312
25. Battery Selection 321
26. DC Motor Applications 321
27. Specs for Servomotors 330
28. Robot Installations 230
29. Solenoids 331
30. Limit Switches and Proximity Sensors 360
31. Reduced Voltage Starting 370
32. Acceleration Methods 385
PLCs
1. Basics of Siemens PLCs 200
2. Intro to PLCs 200
3. Siemens PLC Hardware 210
4. Hardware for PLCs 210
5. Numbers, Codes, and Data Types for Siemens PLCs 220
6. Numbering Systems and Codes 230
7. Siemens PLC Inputs and Outputs 240
8. PLC Inputs and Outputs 240
9. Siemens Human Machine Interfaces 250
10. Siemens SIMATIC Modular PLCs 260
11. Basics of Ladder Logic 220
12. Basic Programming 250
13. Siemens PLC Programming Concepts 270
14. Basic Ladder Diagram Programming for Siemens PLCs 280
15. Basic Function Block Diagram Programming for Siemens PLCs 290
16. PLC Timers and Counters 260
17. Hand-Held Programmers of PLCs 280
18. PLC Diagrams and Programs 300
19. Ladder Diagram Timers and Counters for Siemens PLCs 300
20. Overview of PLC Registers 305
21. Function Block Diagram Timers and Counters for Siemens PLCs 310
22. PLC Program Control Instructions 310
23. Math for PLCs 320
24. Additional Ladder Diagram Instructions for Siemens PLCs 320
25. Additional Function Block Diagram Instructions for Siemens PLCs 330
26. Sequencer Instructions for PLCs 330
27. Siemens SIMATIC S7-1200 PLCs 340
28. Siemens SIMATIC S7-1500 PLCs 350
29. Siemens Safety Integrated for Factory Automation 360
Mechanical Systems
1. Introduction to Mechanical Systems 101
2. Safety for Mechanical Work 111
3. Forces of Machines 121
4. Lubricant Fundamentals 130
5. Mechanical Power Variables 200
6. Bearing Applications 221
7. Spring Applications 231
8. Belt Drive Applications 241
9. Gear Geometry 240
10. Gear Applications 251
11. Clutch and Brake Applications 250
Fluid Systems
1. Intro to Fluid Systems 100
2. Power Transmission Components 120
3. The Forces of Fluid Power 201
4. Safety for Hydraulics and Pneumatics 211
5. Introduction to Pneumatic Components 231
6. Fluid System Print Reading 220
7. Actuator Applications 240
8. Fittings for Fluid Systems 251
9. Preventive Maintenance for Fluid Systems 261
10. Pneumatic Power Variables 311
11. Pneumatic Power Sources 312
12. Pneumatic Control Valves 351
13. Basic Pneumatic Circuit Design 315
14. Contamination and Filter Selection 330
Fastening and Joining
1. Overview of Soldering 271
2. Intro to Fastener Threads 110
3. Overview of Threaded Fasteners 117
4. Tools for Threaded Fasteners 120
5. Overview of Non-Threaded Fasteners 125
6. Intro to Fastener Ergonomics 130
7. Properties for Fasteners 200
8. Understanding Torque 210
9. Threaded Fastener Selection 215

Requirements

Prerequisites

You've got questions.
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Our highly knowledgeable Enrollment Specialists will answer any questions you might have about the course and payment options.

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Instructor

FAQs

Does this course prepare for a certification?

No.

When can I start the course?

This course is open enrollment, so you can register and start the course as soon as you are ready. Access to your course can take 24-48 business hours.

How long does it take to complete this course?

This course is self-paced and open enrollment, so you can start when you want and finish at your own pace. When you register, you'll receive twelve (12) months to complete the course.

What if I don't have enough time to complete my course within the time frame provided?

The time allotted for course completion has been calculated based on the number of course hours. However, if you are unable to complete the course, contact the student advising team to see what options you may have available to work out a suitable completion date. Please note that an extension fee may be charged.

What kind of support will I receive?

Our courses are designed to accommodate various learning preferences. Depending on the course structure, you may get different forms of support. Self-paced courses are designed to be user-friendly and independent, minimizing the need for external support. In courses with instructors, our direct platform support feature includes opportunities for questions, discussions, and remediation, with email and phone support available for select courses. Our student advising team is available to guide you on program requirements and administrative requests, but they do not provide assistance with course content. Our goal is to provide you with the necessary support for success, whether it's through self-paced exploration, direct communication, or guidance from our advising team.

What happens when I complete the course?

Upon successful completion of the course, you will be awarded a Certificate of Completion.

Am I guaranteed a job?

This course will provide you with the skills you need to obtain an entry-level position in most cases. Potential students should always do research on the job market in their area before registering.

Can I get financial assistance?

This course is non-credit, so it does not qualify for federal aid, FAFSA and Pell Grant. In some states, vocational rehab or workforce development boards will pay for qualified students to take our courses. Additionally, some students may qualify for financial assistance when they enroll, if they meet certain requirements. Financing is available from select schools. Learn more about financial assistance.

How can I get more information about this course?

If you have questions that are not answered on our website, representatives are available via LIVE chat. You can also call us at 1-877-221-5151 during regular business hours to have your questions promptly answered. If you are visiting us during non-business hours, please send us a question using the "Contact Us" form.

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Process Technician

This online course provides an intensive overview of the skills needed to become a process technician. You will learn a wide variety of skills, including math, inspection, safety, machining, quality, electrical systems, automation, mechanical systems, motor controls, fluid systems, and joining.

Overview

Objective

Outline

Requirements

Prerequisites

You've got questions.We're here to help.

Instructor

FAQs

You've got questions.We're here to help.

You've got questions.
We're here to help.

You've got questions.
We're here to help.