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Welder Technician

Welder Technician
$1,995.00 (USD)

OVERVIEW

OBJECTIVE

DETAILS

OUTLINE

I.             Math

                A.            Math Fundamentals

                B.            Math: Fractions and Decimals

                C.            Units of Measurement

                D.            Basics of Tolerance

                E.            Blueprint Reading

                F.            Geometry: Lines and Angles

                G.           Geometry: Triangles

                H.            Geometry: Circles and Polygons

                I.             Trigonometry: The Pythagorean Theorem

                J.             Trigonometry: Sine, Cosine, Tangent

                K.            Statistics

II.            Inspection

                A.            Basic Measurement

                B.            Introduction to GD&T

                C.            Major Rules of GD&T

                D.            Inspecting a Prismatic Part

                E.            Inspecting a Cylindrical Part

                F.            In-Line Inspection Applications

III.           Safety

                A.            Intro to OSHA

                B.            Personal Protective Equipment

                C.            Noise Reduction and Hearing Conservation

                D.            Respiratory Safety

                E.            Lockout/Tagout Procedures

                F.            SDS and Hazard Communication

                G.           Bloodborne Pathogens

                H.            Walking and Working Surfaces

                I.             Fire Safety and Prevention

                J.             Flammable/Combustible Liquids

                K.            Ergonomics

                L.             Hand and Power Tool Safety

                M.          Safety for Lifting Devices

                N.           Powered Industrial Truck Safety

                O.           Confined Spaces

                P.            Environmental Safety Hazards

                Q.           Machine Guarding

IV.          Materials

                A.            Introduction to Physical Properties

                B.            Introduction to Mechanical Properties

                C.            Introduction to Metals

                D.            Metal Manufacturing

                E.            Classification of Steel

                F.            Essentials of Heat Treatment of Steel

                G.           Ferrous Metals

                H.            Nonferrous Metals

                I.             Exotic Alloys

V.            Quality and Manufacturing Management

                A.            Lean Manufacturing Overview

                B.            Essentials of Leadership

                C.            Essentials of Communication

                D.            ISO 9001: 2015 Review

                E.            Continuous Process Improvement: Managing Flow

                F.            Manufacturing Process Applications: Part I

                G.           Continuous Process Improvement: Identifying and Eliminating Waste

                H.            Manufacturing Process Applications: Part II

                I.             Managing Performance: Best Practices

                J.             Managing Performance: Corrective Actions

                K.            Conflict Resolution Principles

                L.             5S Overview

                M.          Conflict Resolution for Different Groups

                N.           Team Leadership

                O.           Intro to Six Sigma

                P.            Quality and Customer Service

                Q.           Manufacturing Management

                R.            Troubleshooting

                S.            Personal Effectiveness

                T.            Conducting Kaizen Events

                U.           Managing the Diverse Workplace

                V.            SPC Overview

                W.          Harassment and Discrimination

                X.            TS 16949:2009 Overview

                Y.            Interpreting Blueprints

                Z.            Performance Management and the Law

                AA.         Metrics for Lean

                BB.         Process Flow Charting

                CC.         Strategies for Setup Reduction

                DD.         Management Tools: Problem Solving

                EE.          Six Sigma Goals and Tools

VI.          Grinding and Machining

                A.            Safety for Metal Cutting

                B.            Grinding Processes

                C.            Grinding Safety

                D.            Band Saw Operation

                E.            Basics of the Surface Grinder

                F.            Metal Cutting Fluid Safety

                G.           Setup for the Surface Grinder

                H.            Surface Grinder Operation

VII.         Press Brake

                A.            Press Brake Safety

                B.            Press Brake Components

                C.            Bending Fundamentals

                D.            Die Bending Operations

                E.            Operating the Press Brake

                F.            Press Brake Specifications

VIII.        Robotics and Mechanical Systems

                A.            Forces of Machines

                B.            Robot Troubleshooting

                C.            Robot Installations

IX.           Rigging

                A.            Intro to Machine Rigging

                B.            Rigging Equipment

                C.            Lifting and Moving Equipment

                D.            Rigging Inspection and Safety

                E.            Rigging Mechanics

X.            Welding and Assembly

                A.            Welding Safety Essentials

                B.            Safety for Assembly

                C.            PPE for Welding

                D.            Safety for Soldering

                E.            Tools for Threaded Fasteners

                F.            Welding Fumes and Gases Safety

                G.           Electrical Safety for Welding

                H.            Introduction to Welding

                I.             Introduction to Welding Processes

                J.             Material Tests for Welding

                K.            Welding Ferrous Metals

                L.             Welding Nonferrous Metals

                M.          Overview of Weld Types

                N.           Overview of Weld Defects

                O.           Welding Symbols and Codes

                P.            Electrical Power for Arc Welding

                Q.           Introduction to SMAW

                R.            Introduction to GMAW

                S.            Fabrication Process

                T.            Overview of Soldering

                U.           Plasma Cutting

                V.            Oxyfuel Cutting Applications

                W.          SMAW Applications

                X.            GMAW Applications

                Y.            Advanced GMAW Applications

                Z.            GTAW Applications

REQUIREMENTS

PREREQUISITES

INSTRUCTOR

FAQS

Erie Community College
Workforce Development
121 Ellicott
Workforce Development
Buffalo, NY 14203 US
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