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Process Technician

Process Technician
$1,995.00 (USD)



I.             Math

A.     Math Fundamentals

B.      Math: Fractions and Decimals

C.      Units of Measurement

D.     Basics of Tolerance

E.      Blueprint Reading

F.      Algebra Fundamentals

G.     Geometry: Lines and Angles

H.     Geometry: Triangles

I.       Geometry: Circles and Polygons

J.       Trigonometry: The Pythagorean Theorem

K.      Trigonometry: Sine, Cosine, Tangent

L.      Trigonometry: Sine Bar Applications

M.    Statistics 231

II.            Inspection

A.     Basic Measurement

B.      Safety for Metal Cutting

C.      Calibration Fundamentals

D.     Hole Standards and Inspection

E.      Thread Standards and Inspection

F.      Surface Texture and Inspection

G.     Introduction to GD&T

H.     In-Line Inspection Applications

III.           Safety

A.     Intro to OSHA

B.      Personal Protective Equipment

C.      Noise Reduction and Hearing Conservation

D.     Respiratory Safety

E.      Lockout/Tagout Procedures

F.      SDS and Hazard Communication

G.     Bloodborne Pathogens

H.     Walking and Working Surfaces

I.       Fire Safety and Prevention

J.       Flammable/Combustible Liquids

K.      Ergonomics

L.      Hand and Power Tool Safety

M.    Safety for Lifting Devices

N.     Powered Industrial Truck Safety

O.     Confined Spaces

P.      Metal Cutting Fluid Safety

Q.     Environmental Safety Hazards

R.      Machine Guarding

IV.          Quality and Manufacturing Management

A.     Lean Manufacturing Overview

B.      Essentials of Leadership

C.      Essentials of Communication

D.     ISO 9001:2015 Review

E.      Continuous Process Improvement: Managing Flow

F.      Continuous Process Improvement: Identifying and Eliminating Waste

G.     Managing Performance: Best Practices

H.     Approaches to Maintenance

I.       Managing Performance: Corrective Actions

J.       Basics of Manufacturing Costs

K.      Total Productive Maintenance

L.      Conflict Resolution Principles

M.    5S Overview

N.     Conflict Resolution for Different Groups

O.     Team Leadership

P.      Intro to Six Sigma

Q.     Troubleshooting

R.      Personal Effectiveness

S.      Managing the Diverse Workplace

T.      SPC Overview

U.     Harassment and Discrimination

V.     TS 16949:2009 Overview

W.    Interpreting Blueprints

X.      Performance Management and the Law

Y.      Metrics for Lean

Z.      Process Flow Charting

AA.  Strategies for Setup Reduction

BB.   Six Sigma Goals and Tools 30

V.            Electrical Systems and Motor Controls

A.     Electrical Units

B.      Safety for Electrical Work

C.      Introduction to Circuits

D.     Introduction to Magnetism

E.      DC Circuit Components

F.      NEC Overview

G.     AC Fundamentals

H.     AC Motor Applications

I.       Robot Troubleshooting

J.       Robot Maintenance

K.      Relays, Contactors, and Motor Starters

L.      Control Devices

M.    Distribution Systems

N.     Electrical Instruments

O.     Electrical Print Reading

P.      DC Power Sources

Q.     AC Power Sources

R.      Conductor Selection

S.      Series Circuit Calculations

T.      Introduction to Electric Motors

U.     Reversing Motor Circuits

V.     Parallel Circuit Calculations

W.    Symbols and Diagrams for Motors

X.      Logic and Line Diagrams

Y.      Battery Selection

Z.      DC Motor Applications

AA.  Specs for Servomotors

BB.   Robot Installations

CC.   Solenoids

DD.  Limit Switches and Proximity Sensors

EE.    Reduced Voltage Starting

FF.    Acceleration Methods

VI.          PLCs

A.     Basics of Siemens PLCs

B.      Intro to PLCs

C.      Siemens PLC Hardware

D.     Hardware for PLCs

E.      Numbers, Codes, and Data Types for Siemens PLCs

F.      Numbering Systems and Codes

G.     Siemens PLC Inputs and Outputs

H.     PLC Inputs and Outputs

I.       Siemens Human Machine Interfaces

J.       Siemens SIMATIC Modular PLCs

K.      Basics of Ladder Logic

L.      Basic Programming

M.    Siemens PLC Programming Concepts

N.     Basic Ladder Diagram Programming for Siemens PLCs

O.     Basic Function Block Diagram Programming for Siemens PLCs

P.      PLC Timers and Counters

Q.     Hand-Held Programmers of PLCs

R.      PLC Diagrams and Programs

S.      Ladder Diagram Timers and Counters for Siemens PLCs

T.      Overview of PLC Registers

U.     Function Block Diagram Timers and Counters for Siemens PLCs

V.     PLC Program Control Instructions

W.    Math for PLCs

X.      Additional Ladder Diagram Instructions for Siemens PLCs

Y.      Additional Function Block Diagram Instructions for Siemens PLCs

Z.      Sequencer Instructions for PLCs

AA.  Siemens SIMATIC S7-1200 PLCs

BB.   Siemens SIMATIC S7-1500 PLCs

CC.   Siemens Safety Integrated for Factory Automation

VII.         Mechanical Systems

A.     Introduction to Mechanical Systems

B.      Safety for Mechanical Work

C.      Forces of Machines

D.     Lubricant Fundamentals

E.      Mechanical Power Variables

F.      Bearing Applications

G.     Spring Applications

H.     Belt Drive Applications

I.       Gear Geometry

J.       Gear Applications

K.      Clutch and Brake Applications

VIII.        Fluid Systems

A.     Intro to Fluid Systems

B.      Power Transmission Components

C.      The Forces of Fluid Power

D.     Safety for Hydraulics and Pneumatics

E.      Introduction to Pneumatic Components

F.      Fluid System Print Reading

G.     Actuator Applications

H.     Fittings for Fluid Systems

I.       Preventive Maintenance for Fluid Systems

J.       Pneumatic Power Variables

K.      Pneumatic Power Sources

L.      Pneumatic Control Valves

M.    Basic Pneumatic Circuit Design

N.     Contamination and Filter Selection

IX.           Fastening and Joining

A.     Overview of Soldering

B.      Intro to Fastener Threads

C.      Overview of Threaded Fasteners

D.     Tools for Threaded Fasteners

E.      Overview of Non-Threaded Fasteners

F.      Intro to Fastener Ergonomics

G.     Properties for Fasteners

H.     Understanding Torque

I.       Threaded Fastener Selection





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