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Die Setter

This course provides an intensive overview of die setting. You will learn the math, inspection, safety, materials, quality, and fabrication skills needed to work as a die setter.

Die Setter
$1,795.00 (USD)

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Overview

Objective

Outline

  1. Workholding
    1. Clamping Basics 108
  2. Math
    1. Math Fundamentals 101
    2. Math: Fractions and Decimals 111
    3. Units of Measurement 112
    4. Basics of Tolerance 121
    5. Blueprint Reading 131
    6. Algebra Fundamentals 141
    7. Geometry: Lines and Angles 151
    8. Geometry: Triangles 161
    9. Geometry: Circles and Polygons 171
    10. Statistics 231
  3. Inspection
    1. Basic Measurement 101
    2. Hole Standards and Inspection 141
    3. Thread Standards and Inspection 151
    4. Surface Texture and Inspection 201
    5. Inspecting a Prismatic Part 321
    6. Inspecting a Cylindrical Part 331
    7. In-Line Inspection Applications 381
    8. Material Tests for Welding 201
  4. Safety
    1. Intro to OSHA 101
    2. Personal Protective Equipment 111
    3. Noise Reduction and Hearing Conservation 121
    4. Respiratory Safety 131
    5. Lockout/Tagout Procedures 141
    6. SDS and Hazard Communication 151
    7. Bloodborne Pathogens 161
    8. Walking and Working Surfaces 171
    9. Fire Safety and Prevention 181
    10. Flammable/Combustible Liquids 191
    11. Ergonomics 102
    12. Hand and Power Tool Safety 201
    13. Safety for Lifting Devices 211
    14. Powered Industrial Truck Safety 221
    15. Confined Spaces 231
    16. Environmental Safety Hazards 241
    17. Machine Guarding 140
  5. Materials
    1. Introduction to Physical Properties 101
    2. Introduction to Mechanical Properties 111
    3. Introduction to Metals 121
    4. Classification of Steel 201
    5. Essentials of Heat Treatment of Steel 211
    6. Ferrous Metals 231
    7. Nonferrous Metals 241
    8. Exotic Alloys 301
  6. Machining
    1. Metal Cutting Fluid Safety 231
    2. Introduction to CAD and CAM for Machining 241
    3. Machining Titanium Alloys 325
    4. Optimizing Tool Life and Process 381
  7. Quality and Manufacturing Management
    1. Lean Manufacturing Overview 101
    2. Essentials of Leadership 110
    3. Essentials of Communication 120
    4. ISO 9001: 2015 Review 122
    5. Continuous Process Improvement: Managing Flow 124
    6. Continuous Process Improvement: Identifying and Eliminating Waste 125
    7. Managing Performance: Best Practices 130
    8. Approaches to Maintenance 131
    9. Process Design and Development 133
    10. Managing Performance: Corrective Actions 135
    11. Production System Design and Development 136
    12. Equipment/Tool Design and Development 137
    13. Basics of Manufacturing Costs 140
    14. Total Productive Maintenance 141
    15. Conflict Resolution Principles 150
    16. 5S Overview 151
    17. Conflict Resolution for Different Groups 155
    18. Team Leadership 160
    19. Intro to Six Sigma 171
    20. Quality and Customer Service 175
    21. Troubleshooting 181
    22. Personal Effectiveness 190
    23. Managing the Diverse Workplace 210
    24. SPC Overview 211
    25. Harassment and Discrimination 215
    26. Performance Management and the Law 230
    27. Metrics for Lean 231
    28. Process Flow Charting 241
    29. Strategies for Setup Reduction 251
    30. Six Sigma Goals and Tools 310
  8. Stamping
    1. Press Basics 110
    2. Stamping Safety 115
    3. Punch and Die Operations 120
    4. Die Components 130
    5. Coil Handling Equipment 140
    6. Die Cutting Variables 200
    7. Monitoring Press Operations 220
    8. Coil Loading Procedures 250
    9. Die Setting Procedures 300
  9. Press Brakes
    1. Press Brake Safety 100
    2. Press Brake Components 110
    3. Bending Fundamentals 120
    4. Die Bending Operations 130
    5. Operating the Press Brake 200
    6. Press Brake Specifications 220
  10. Electrical/Mechanical Systems and Motor Controls
    1. Safety for Electrical Work 111
    2. Lubricant Fundamentals 130
    3. Robot Sensors 150
    4. Robotic Control Systems 240
    5. Specs for Servomotors 330
    6. Limit Switches and Proximity Sensors 360

Requirements

Prerequisites

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Instructor

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George Mason University
Continuing and Professional Education
3351 Fairfax Dr., MS 2G2
Arlington, VA 22201 US
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