George Mason University
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Maintenance Technician

This Maintenance Technician training course allows you to identify the required knowledge and skills that provide a pathway to upskill and validated worker competences.

Maintenance Technician
$1,795.00 (USD)

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Overview

Objective

Outline

  1. Workholding
    1. Intro to Workholding
    2. Supporting and Locating Principles
    3. Locating Devices
    4. Clamping Basics
    5. Chucks, Collets, and Vises
    6. Fixture Body Construction
    7. Fixture Design Basics
    8. Drill Bushing Selection
  2. Math
    1. Math Fundamentals
    2. Math: Fractions and Decimals
    3. Units of Measurement
    4. Basics of Tolerance
    5. Blueprint Reading
    6. Geometry: Lines and Angles
    7. Geometry: Triangles
    8. Geometry: Circles and Polygons
    9. Trigonometry: The Pythagorean Theorem
    10. Trigonometry: Sine, Cosine, Tangent
    11. Statistics 231
  3. Inspection
    1. Basic Measurement
    2. Calibration Fundamentals
    3. Hole Standards and Inspection
    4. Thread Standards and Inspection
    5. Surface Texture and Inspection
    6. Hardness Testing
    7. Introduction to GD&T
    8. Major Rules of GD&T
    9. Inspecting a Prismatic Part
    10. Inspecting a Cylindrical Part
    11. Advanced Hole Inspection
    12. Inspecting with Optical Comparators
    13. Inspecting with CMMs
    14. Calibration and Documentation
    15. In-Line Inspection Applications
  4. Machining
    1. Cutting Processes
    2. Safety for Metal Cutting
    3. Overview of Machine Tools
    4. Basic Cutting Theory
    5. Band Saw Operation
    6. Basics of the CNC Lathe
    7. Basics of the CNC Mill
    8. Introduction to Metal Cutting Fluids
    9. Metal Cutting Fluid Safety
    10. Toolholders for Turning
    11. Speed and Feed for the Lathe
    12. Speed and Feed for the Mill
    13. Cutting Tool Materials
    14. Carbide Grade Selection
    15. ANSI Insert Selection
    16. Lathe Tool Geometry
    17. Mill Tool Geometry
    18. Drill Tool Geometry
    19. Optimizing Tool Life and Process
    20. Impact of Workpiece Materials
    21. Manual Mill Basics
    22. Engine Lathe Basics
    23. Manual Mill Setup
    24. Overview of Engine Lathe Setup
    25. Benchwork and Layout Operations
    26. Manual Mill Operation
    27. Engine Lathe Operation
    28. Holemaking on the Manual Mill
    29. Threading on the Engine Lathe
    30. Taper Turning on the Engine Lathe
  5. Safety
    1. Intro to OSHA
    2. Personal Protective Equipment
    3. Noise Reduction and Hearing Conservation
    4. Respiratory Safety
    5. Lockout/Tagout Procedures
    6. SDS and Hazard Communication
    7. Bloodborne Pathogens
    8. Walking and Working Surfaces
    9. Fire Safety and Prevention
    10. Flammable/Combustible Liquids
    11. Ergonomics
    12. Hand and Power Tool Safety
    13. Safety for Lifting Devices
    14. Powered Industrial Truck Safety
    15. Confined Spaces
    16. Environmental Safety Hazards
    17. Machine Guarding
  6. Quality and Manufacturing Management
    1. Lean Manufacturing Overview
    2. Essentials of Leadership
    3. Essentials of Communication
    4. ISO 9001: 2015 Review
    5. Continuous Process Improvement: Managing Flow
    6. Manufacturing Process Applications: Part I
    7. Continuous Process Improvement: Identifying and Eliminating Waste
    8. Manufacturing Process Applications: Part II
    9. Managing Performance: Best Practices
    10. Approaches to Maintenance
    11. Managing Performance: Corrective Actions
    12. Total Productive Maintenance
    13. Conflict Resolution Principles
    14. 5S Overview
    15. Conflict Resolution for Different Groups
    16. Team Leadership
    17. Intro to Six Sigma
    18. Quality and Customer Service
    19. Manufacturing Management
    20. Troubleshooting
    21. Personal Effectiveness
    22. Conducting Kaizen Events
    23. Managing the Diverse Workplace
    24. SPC Overview
    25. Harassment and Discrimination
    26. TS 16949:2009 Overview
    27. Interpreting Blueprints
    28. Performance Management and the Law
    29. Metrics for Lean
    30. Process Flow Charting
    31. Strategies for Setup Reduction
    32. Management Tools: Problem Solving
    33. Six Sigma Goals and Tools
  7. Grinding
    1. Grinding Processes
    2. Grinding Safety
    3. Basic Grinding Theory
    4. Basics of the Surface Grinder
    5. Basics of the Cylindrical Grinder
    6. Basics of the Centerless Grinder
    7. Setup for the Surface Grinder
    8. Setup for the Cylindrical Grinder
    9. Setup for the Centerless Grinder
    10. Surface Grinder Operation
    11. Cylindrical Grinder Operation
    12. Centerless Grinder Operation
    13. Introduction to Grinding Fluids
    14. Grinding Variables
    15. Grinding Nonferrous Metals
    16. Grinding Wheel Materials
    17. Grinding Wheel Geometry
    18. Dressing and Truing
    19. Grinding Wheel Selection
  8. Electrical Systems and Motor Controls
    1. Electrical Units
    2. Safety for Electrical Work
    3. Introduction to Circuits
    4. Relays, Contactors, and Motor Starters
    5. Introduction to Magnetism
    6. DC Circuit Components
    7. Distribution Systems
    8. NEC Overview
    9. AC Fundamentals
    10. Electrical Instruments
    11. Electrical Print Reading
    12. DC Power Sources
    13. AC Power Sources
    14. Conductor Selection
    15. Series Circuit Calculations
    16. Introduction to Electric Motors
    17. Parallel Circuit Calculations
    18. Symbols and Diagrams for Motors
    19. Logic and Line Diagrams
    20. Battery Selection
    21. Limit Switches and Proximity Sensors
  9. PLCs and Automation
    1. Robot Troubleshooting
    2. Robot Maintenance
    3. Basics of Siemens PLCs
    4. Intro to PLCs
    5. Siemens PLC Hardware
    6. Hardware for PLCs
    7. Robot Installations
    8. Siemens PLC Inputs and Outputs
    9. PLC Inputs and Outputs
    10. Siemens Human Machine Interfaces
    11. Siemens SIMATIC Modular PLCs
    12. Hand-Held Programmers of PLCs
    13. Overview of PLC Registers
    14. Siemens SIMATIC S7-1200 PLCs
    15. Siemens SIMATIC S7-1500 PLCs
    16. Siemens Safety Integrated for Factory Automation
  10. Mechanical Systems
    1. Introduction to Mechanical Systems
    2. Safety for Mechanical Work
    3. Forces of Machines
    4. Power Transmission Components
    5. Lubricant Fundamentals
    6. Mechanical Power Variables
    7. Bearing Applications
    8. Spring Applications
    9. Belt Drive Applications
    10. Gear Geometry
    11. Gear Applications
    12. Clutch and Brake Applications
  11. Fluid Systems
    1. Intro to Fluid Systems
    2. The Forces of Fluid Power
    3. Safety for Hydraulics and Pneumatics
    4. Introduction to Hydraulic Components
    5. Introduction to Pneumatic Components
    6. Introduction to Fluid Conductors
    7. Fittings for Fluid Systems
    8. Preventative Maintenance for Fluid Systems
    9. Hydraulic Power Variables
    10. Hydraulic Power Sources
    11. Pneumatic Power Variables
    12. Pneumatic Power Sources
    13. Fluid System Print Reading
    14. Actuator Applications
    15. Basic Hydraulic Circuit Design
    16. Basic Pneumatic Circuit Design
    17. Hydraulic Fluid Selection
    18. Contamination and Filter Selection
    19. Hydraulic Principles and System Design
  12. Rigging
    1. Intro to Machine Rigging
    2. Rigging Equipment
    3. Lifting and Moving Equipment
    4. Rigging Inspection and Safety
    5. Rigging Mechanics
  13. Welding
    1. Welding Safety Essentials
    2. PPE for Welding
    3. Welding Fumes and Gases Safety
    4. Electrical Safety for Welding
    5. Introduction to Welding
    6. Introduction to Welding Processes
    7. Math Fundamentals for Welding
    8. Geometry Fundamentals for Welding
    9. Material Tests for Welding
    10. Welding Ferrous Metals
    11. Welding Nonferrous Metals
    12. Overview of Weld Types
    13. Overview of Weld Defects
    14. Welding Symbols and Codes
    15. Electrical Power for Arc Welding
    16. Introduction to SMAW
    17. Introduction to GMAW
    18. Introduction to FCAW
    19. Introduction to GTAW
    20. Fabrication Process
    21. Overview of Soldering
    22. Thermal Cutting Overview
    23. Plasma Cutting
    24. Oxyfuel Cutting Applications
    25. Introduction to Automation
    26. SMAW Applications
    27. GMAW Applications
    28. Advanced GMAW Applications
    29. FCAW Applications
    30. GTAW Applications
  14. Fasteners
    1. Intro to Fastener Threads
    2. Overview of Threaded Fasteners
    3. Tools for Threaded Fasteners
    4. Overview of Non-Threaded Fasteners
    5. Intro to Fastener Ergonomics
    6. Properties for Fasteners
    7. Understanding Torque
    8. Threaded Fastener Selection

Requirements

Prerequisites

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George Mason University
Continuing and Professional Education
3351 Fairfax Dr., MS 2G2
Arlington, VA 22201 US
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