Tool and Die Maker

Do you want to play an integral role in a manufacturing process? Are you looking for a way to become more indispensable to your employer in the manufacturing industry? Tool and die makers are skilled artisans who enter their careers after a combination of education and hands-on training. This online Tool and Die Maker course is the perfect way to get started in your new career as a tool and die maker.

This course provides an intensive overview of skills necessary for tool and die making. You will learn workholding, math, inspection, safety, machining, materials, quality, and grinding. Upon completion of the course, you'll have obtained the required knowledge and proven competency in the necessary areas for a successful career as a tool and die maker.

I.             Workholding

A.  Intro to Workholding

B.  Locating Devices

C.  Clamping Basics

D.  Chucks, Collets, and Vises

E.   Drill Bushing Selection

II.            Math

A.  Math Fundamentals

B.  Math: Fractions and Decimals

C.  Blueprint Reading

D.  Algebra Fundamentals

E.   Geometry: Lines and Angles

F.   Geometry: Triangles

G.  Geometry: Circles and Polygons

H.  Trigonometry: The Pythagorean Theorem

I.    Trigonometry: Sine, Cosine, Tangent

J.   Statistics

III.           Inspection

A.  Basic Measurement

B.  Introduction to GD&T

C.  Major Rules of GD&T

D.  Inspecting a Prismatic Part

E.   Inspecting a Cylindrical Part

IV.          Metal Cutting

A.  Cutting Processes

B.  Safety for Metal Cutting

C.  Overview of Machine Tools

D.  Basic Cutting Theory

E.   Band Saw Operation

F.   Introduction to Metal Cutting Fluids

G.  Metal Cutting Fluid Safety

H.  Toolholders for Turning

I.    Speed and Feed for the Lathe

J.   Speed and Feed for the Mill

K.  Machining Titanium Alloys

L.   Lathe Tool Geometry

M. Mill Tool Geometry

N.  Drill Tool Geometry

O.  Intro to EDM

V.            Machining

A.  Manual Mill Basics

B.  Engine Lathe Basics

C.  Manual Mill Setup

D.  Overview of Engine Lathe Setup

E.   Benchwork and Layout Operations

F.   Manual Mill Operation

G.  Engine Lathe Operation

H.  Holemaking on the Manual Mill

I.    Threading on the Engine Lathe

J.   Taper Turning on the Engine Lathe

K.  Introduction to CNC Machines

L.   Basics of the CNC Lathe

M. Basics of the CNC Mill

N.  Coordinates for the CNC Lathe

O.  Coordinates for the CNC Mill

P.  CNC Specs for the Mill

Q.  CNC Specs for the Lathe

R.  Basics of G Code Programming

S.   Introduction to CAD and CAM for Machining

T.   Control Panel Functions for the CNC Lathe

U.  Control Panel Functions for the CNC Mill

V.  Creating a CNC Turning Program

W. Creating a CNC Milling Program

X.  Calculations for Programming the Mill 12

Y.   Turning Calculations

Z.   Canned Cycles for the Lathe

AA. Canned Cycles for the Mill

BB. Haas Mill: Control Panel Overview*

CC. Haas Lathe: Control Panel Overview*

DD. Haas Mill: First Part Runs*

EE. Haas Lathe: First Part Runs*

FF. Fanuc Mill: Control Panel Overview*

GG. Fanuc Lathe: Control Panel Overview*

HH. Fanuc Mill: First Part Runs*

II.  Fanuc Lathe: First Part Runs*

JJ.  Mazak Mill: Control Panel Overview*

KK. Mazak Lathe: Control Panel Overview*

LL. Creating an EIA/ISO Program for the Mazak Mill*

MM. Creating an EIA/ISO Program for the Mazak Lathe*

NN. Creating a Mazatrol Program for the Mill*

OO. Creating a Mazatrol Program for the Lathe*

PP. Mazak Mill: First Part Runs*

QQ. Mazak Lathe: First Part Runs*

VI.          Safety

A.  Intro to OSHA

B.  Personal Protective Equipment

C.  Noise Reduction and Hearing Conservation

D.  Respiratory Safety

E.   Lockout/Tagout Procedures

F.   SDS and Hazard Communication

G.  Bloodborne Pathogens

H.  Walking and Working Surfaces

I.    Fire Safety and Prevention

J.   Flammable/Combustible Liquids

K.  Ergonomics

L.   Hand and Power Tool Safety

M. Safety for Lifting Devices

N.  Powered Industrial Truck Safety

O.  Confined Spaces

P.  Environmental Safety Hazards

Q.  Machine Guarding

VII.         Materials

A.  Introduction to Physical Properties

B.  Introduction to Mechanical Properties

C.  Introduction to Metals

D.  Metal Manufacturing

E.   Classification of Steel

F.   Essentials of Heat Treatment of Steel

G.  Hardness Testing

H.  Ferrous Metals

I.    Nonferrous Metals

J.   Exotic Alloys

VIII.        Quality and Manufacturing Management

A.  Lean Manufacturing Overview

B.  Essentials of Leadership

C.  Essentials of Communication

D.  ISO 9001: 2015 Review

E.   Continuous Process Improvement: Managing Flow

F.   Manufacturing Process Applications: Part I

G.  Continuous Process Improvement: Identifying and Eliminating Waste

H.  Manufacturing Process Applications: Part II

I.    Managing Performance: Best Practices

J.   Approaches to Maintenance

K.  Managing Performance: Corrective Actions

L.   Equipment/Tool Design and Development

M. Total Productive Maintenance

N.  Conflict Resolution Principles

O.  5S Overview

P.  Conflict Resolution for Different Groups

Q.  Team Leadership

R.  Intro to Six Sigma

S.   Quality and Customer Service

T.   Manufacturing Management

U.  Troubleshooting

V.  Personal Effectiveness

W. Conducting Kaizen Events

X.  Managing the Diverse Workplace

Y.   SPC Overview

Z.   Harassment and Discrimination

AA. Performance Management and the Law

BB. Metrics for Lean

CC. Process Flow Charting

DD. Strategies for Setup Reduction

EE. Management Tools: Problem Solving

FF. Management Tools: Product and Process Design

GG. Six Sigma Goals and Tools

IX.           Grinding

A.  Grinding Processes

B.  Grinding Safety

C.  Basic Grinding Theory

D.  Basics of the Surface Grinder

E.   Basics of the Cylindrical Grinder

F.   Basics of the Centerless Grinder

G.  Setup for the Surface Grinder

H.  Setup for the Cylindrical Grinder

I.    Setup for the Centerless Grinder

J.   Cylindrical Grinder Operation

K.  Centerless Grinder Operation

L.   Introduction to Grinding Fluids

M. Grinding Variables

N.  Grinding Ferrous Metals

O.  Grinding Nonferrous Metals

P.  Grinding Wheel Materials

Q.  Grinding Wheel Geometry

R.  Dressing and Truing

X.            Stamping and Fabrication

A.  Die Components

B.  Die Cutting Variables

C.  Fabrication Process

1.  Can I register for programs if I am an international student?

Yes, because ed2go programs are online you never have to actually travel to the school.  Most schools offer telephone or online registration.

2.  How long does it take to complete a program?

All of our programs are self-paced and open enrollment, so you can start them when you want and finish them at your own pace.  When you register, you’ll receive twelve (12) months to complete the program. 

3.  What if I don't have enough time to complete my program within the time frame provided?

The time allotted to complete your program has been calculated based on the number of hours for each program, so don't worry too much about not completing in time. If, after a concerted effort, you are still unable to complete, your Student Advisor will help you work out a suitable completion date. Please note that a fee may be charged for an extension.

4.  Do I have to buy additional materials?

No.

5.  Can I get financial assistance?

ed2go courses are non-credit courses, so they do not qualify for federal aid.  In some states, vocational rehab or workforce development boards will pay for qualified students to take our courses.  Additionally, some students may qualify for financial assistance when they enroll, if they meet certain requirements.

6.  What happens when I complete the program?

Upon successful completion of the program, you will be awarded a certificate of completion. 

7.  Am I guaranteed a job?

ed2go programs will provide you with the skills you need to obtain an entry-level position in most cases.  We don’t provide direct job placement services, but our facilitators and career counselors will help you build your resume and are available to give advice on finding your first job.  Facilitators will also be available to use as a professional reference upon completion of the program.  Potential students should always do research on the job market in their area before registering.

8.  Who will be my instructor?

There is no facilitator for this program. Support is offered through email, online forms, and phone.

9.  What software or hardware do I need in order to take online programs and what are the system requirements?

In order to take our online programs, you must have access to a computer and the Internet.  You can access the program contents from any Web-enabled computer.  You don’t have to use the same computer to log-in to the program every time. Make sure your web browser is updated.

10.  Can I use a Mac?

Yes – but some interactive elements using Adobe Flash are not supported.

11.  How can I get more information about this program?

If you have questions that are not answered on our website, please feel free to contact us via LIVE chat (click the button above).  If you are visiting us during non-business hours, please feel free to send us a question using the “Contact Us” form to the right.  You may also call us at 1-877-221-5151.  We will answer your questions promptly. 

12.  When can I start the program?

Our programs are all open enrollment.  You can register and start the program as soon as you are ready.

Please note:  Once the program curriculum is accessed online or through submission of a material shipment confirmation, refunds cannot be issued.

13.  Does this program prepare for a certification?

No.